Flux Reference Manual

  • Welcome to Flux
  • Introduction
    • Installing the software
    • The user interface
    • Part workflow
  • CAD
    • 2-D Import
      • 2-D Cleanup
    • 3-D Import
      • Import 3D Model
      • Import assembly
      • Form detection
      • Component detection
    • Modifying the geometry
    • Attachments
  • Laser CAM
    • Part workflow
      • Editing panels
        • Laser cut
          • Approach
          • Withdrawal
          • Microjoint
          • Advanced
        • Contour
        • Scrap cut
        • Part
        • Corner treatment
      • Quick-Nest
    • Job workflow
      • Job panel
        • Sheets tab
        • Parts tab
        • Layouts tab
        • Summary tab
      • Edit layout
        • Nesting modes
        • Placement panel
        • Sequencing
        • Slice sheet
    • Bevel cut
      • Open contours
      • Variable bevel
      • Miscellaneous
    • Advanced
      • Finishing rules
      • Edit LTT
      • FlyLine
      • TwinLine
        • Strategy
        • Microjoints
        • Further settings
      • DetectLine
  • Bend CAM
    • Create bend data
    • Bend navigator
    • Edit bend data
      • Edit a bend
      • Edit a tool mount
      • Edit a bend setup
      • Edit the back-gauges
      • Edit angle measurement
      • Bends spreadsheet
      • Changing the sequence
      • Adding setups and stations
    • Advanced
      • Angle measurement
      • Batch process
      • Recompute solution
      • Tonnage check
    • Bending Aids
  • BendMaster CAM
    • Bend navigator
    • Part pickup
      • Pickup from pallet
      • Pickup from dispenser
    • Robotic bending
      • Insertion
      • Bending
      • Extraction
    • Regripping
      • Regrip panel
      • Add regrip
      • Edit regrip
      • Regrip with jaw
      • RG-Stations panel
    • Part deposit
      • Deposit panel
      • Repeat and sequence
      • Add separator sheets
      • Lock part-rest
      • Deposit pattern types
    • Advanced
      • Waypoints
      • Cell configuration
      • Custom Cell Components
      • Gripper database
        • Create a gripper
        • Import gripper from DXF
        • Import Suction Cup
  • FlexCell CAM
    • Bend navigator
    • Part pickup
      • Pickup from pallet
      • Centering table
    • Robotic bending
      • Insertion
      • Bending
      • Extraction
      • Advanced
    • Regripping
      • Regrip panel
      • Add/Remove regrip
      • Gripper Panel
      • RG-Stations panel
    • Part deposit
      • Deposit panel
      • Deposit Tabs
    • Advanced
      • Waypoints
      • Cell configuration
      • Gripper database
        • Create a gripper
        • Import gripper from DXF
    • Troubleshooting
  • Fold CAM
    • Create fold data
    • The Fold view
    • Editing Fold data
      • Edit a bend
      • Edit a side/section
      • Change the sequence
      • Edit the blank-holders
      • Edit the gauging
      • Edit the blades
      • Edit the loading
      • Edit the unloading
    • Tool inventory
    • Advanced
      • Custom air-gap tables
      • Manual bend completion
      • Required flange length
  • Settings
    • Drawing
      • Layers
      • Dimensions
      • View
    • Bend CAM
      • Machine defaults
      • Bend outputs
      • Bend view
      • Bend cell
    • Cut CAM
      • Layout
        • Nest settings
        • Sheet
        • Sheet handling
        • Skeleton cuts
        • Work support
      • Laser CAM
        • Sequence
      • Cut outputs
      • Cut view
    • Panel bending
      • Defaults
      • ZBW carriers
      • Outputs
    • Reports
      • Item defaults
    • Import/Export
    • Environment
  • Database
    • Materials
    • Machines
    • Bend tools
    • Bend deductions
    • Bend grippers
    • Forms and Components
  • Reports
    • Report designer
    • Fields, pictures and tables
    • Bands (sub-reports)
    • Labels, bitmaps and shapes
  • Appendix
    • Supported 3D formats
    • Separator sheet DXF
    • Bend tool DXF
    • The Adapt Geometry feature
BendMaster CAM
/
Advanced
/
Custom Cell Components

Custom Cell Components

Pallets can be imported as a user-defined 3D model and defined as unload. This requires the corresponding INI file to contain certain parameters.

  • The new pallet can be imported via "File", "Import", "Bending cell component…​".

  • After the import, these unloading methods are immediately visible as storage locations.

Pallet INI file parameters
Value Description Unit

Type

  • InclinedPallet (Tilted pallet)

  • Pallet (Pallet)

  • Basket (Basket)

  • STOPA (STOPA pallet)

  • Conveyor (Conveyor belt)

Xmin

Start coordinate X (always bottom left)

mm

Ymin

Start coordinate Y (always bottom left)

mm

Xmax

End coordinate X (always top right)

mm

Ymax

End coordinate Y (always top right)

mm

Z

Height from the floor or top edge of the deposit surface

mm

BackWallTilt

Angle of inclination of the deposit wall (optional)

°

FloorTilt

Angle of inclination of the deposit floor (optional)

°

The Xmin/Ymin and Xmax/Ymax values indicate the boundaries of the unloading area.

The following are examples of user-defined pallets.

Tilted pallet

First, the pallet must be correctly defined with the alignment shown below.

Tilted pallet
Special pallet for stacking

Note that the point Ymin=0 should be at the "inner corner" of the pallet, as indicated by the yellow mark in the figure above. The height of the pallet, measured at this inner corner point, must also be taken into account. This must be set in the INI file for the pallet.

[DATA]
Type=InclinedPallet
Xmin=0
Ymin=0
Xmax=1200
Ymax=770
Z=151.124
BackWallTilt=2.148
FloorTilt=2.148

Note that the Z height measured in the above figure was entered in the Z parameter.

The "FloorTilt" parameter determines the angle of inclination of the deposit floor to be specified in degrees (in this pallet, it is similar to the "BackWallTilt" angle (deposit wall angle of inclination), the inner angle here is 90 degrees).

Angle of inclination
Example of angle of inclination

With this pallet, inclined stacking can be used to stack the parts correctly:

Special pallet for destacking, inclined stacking

Tilted pallet inclined stacking 1 Tilted pallet inclined stacking 2

The "Pitch" was set to -80 via the "Auto-pitch" command, and the "delta shift" was manually set to 27 mm to optimize the stacking of the parts.

Pallet

A user-defined 3D model can be imported as a type "Pallet" and can be used for the pick-up and unload processes.

The INI file must contain the "Type=Pallet" for the system to treat it as a pallet.

The Xmin/Ymin and Xmax/Ymax values should indicate the boundaries of the yellow pick-up/unloading area.

ExamplePallet
Example of pallet
[DATA]
Type=Pallet
Xmin=0
Ymin=0
Xmax=1000
Ymax=1200
Z=145

Basket

A user-defined 3D model can be imported as a "Basket" type and used for unloading. A basket model serves as the example here, the yellow area is the area of the basket in which the unloading can take place.

The INI file must contain the "Type=Basket" so that the system treats it as a basket.

The Xmin/Xmax and Ymin/Ymax values should indicate the boundaries of the yellow unloading area.

ExampleBasket
Example of basket
[DATA]
Type=Basket
Xmin=15
Ymin=15
Xmax=785
Ymax=585
Z=30

STOPA pallet

A user-defined 3D model can be imported as a type "STOPA" and can be used for the pick-up and unload processes. The example here is a STOPA model, the yellow area is the area of the conveyor in which pick-up or unloading can be done.

The INI file must contain the "Type=STOPA" for the system to treat it as a STOPA pallet.

The Xmin/Ymin and Xmax/Ymax values should indicate the boundaries of the yellow pick-up/unloading area.

ExampleSTOPA
Example of STOPA pallet
[DATA]
Type=STOPA
Xmin=0
Ymin=0
Xmax=4150
Ymax=1900
Z=465

Conveyor belt

A user-defined 3D model can be imported as a "Conveyor" type and be used for the pick-up and unloading processes.

The INI file must contain the "Type=Conveyor" for the system to treat it as a conveyor belt.

The X and Y values should indicate the boundaries of the yellow pick-up/unload area.

ExampleConveyor
Example of conveyor belt
[DATA]
Type=Conveyor
Xmin=50
Ymin=4450
Xmax=1050
Ymax=5300
Z=850

Contents

  • Tilted pallet
  • Pallet
  • Basket
  • STOPA pallet
  • Conveyor belt
Cell configuration Gripper database

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