Flux Reference Manual

  • Welcome to Flux
  • Introduction
    • Installing the software
    • The user interface
    • Part workflow
  • CAD
    • 2-D Import
      • 2-D Cleanup
    • 3-D Import
      • Import 3D Model
      • Import assembly
      • Form detection
      • Component detection
    • Modifying the geometry
    • Attachments
  • Laser CAM
    • Part workflow
      • Editing panels
        • Laser cut
          • Approach
          • Withdrawal
          • Microjoint
          • Advanced
        • Contour
        • Scrap cut
        • Part
        • Corner treatment
      • Quick-Nest
    • Job workflow
      • Job panel
        • Sheets tab
        • Parts tab
        • Layouts tab
        • Summary tab
      • Edit layout
        • Nesting modes
        • Placement panel
        • Sequencing
        • Slice sheet
    • Bevel cut
      • Open contours
      • Variable bevel
      • Miscellaneous
    • Advanced
      • Finishing rules
      • Edit LTT
      • FlyLine
      • TwinLine
        • Strategy
        • Microjoints
        • Further settings
      • DetectLine
  • Bend CAM
    • Create bend data
    • Bend navigator
    • Edit bend data
      • Edit a bend
      • Edit a tool mount
      • Edit a bend setup
      • Edit the back-gauges
      • Edit angle measurement
      • Bends spreadsheet
      • Changing the sequence
      • Adding setups and stations
    • Advanced
      • Angle measurement
      • Batch process
      • Recompute solution
      • Tonnage check
    • Bending Aids
  • BendMaster CAM
    • Bend navigator
    • Part pickup
      • Pickup from pallet
      • Pickup from dispenser
    • Robotic bending
      • Insertion
      • Bending
      • Extraction
    • Regripping
      • Regrip panel
      • Add regrip
      • Edit regrip
      • Regrip with jaw
      • RG-Stations panel
    • Part deposit
      • Deposit panel
      • Repeat and sequence
      • Add separator sheets
      • Lock part-rest
      • Deposit pattern types
    • Advanced
      • Waypoints
      • Cell configuration
      • Custom Cell Components
      • Gripper database
        • Create a gripper
        • Import gripper from DXF
        • Import Suction Cup
  • FlexCell CAM
    • Bend navigator
    • Part pickup
      • Pickup from pallet
      • Centering table
    • Robotic bending
      • Insertion
      • Bending
      • Extraction
      • Advanced
    • Regripping
      • Regrip panel
      • Add/Remove regrip
      • Gripper Panel
      • RG-Stations panel
    • Part deposit
      • Deposit panel
      • Deposit Tabs
    • Advanced
      • Waypoints
      • Cell configuration
      • Gripper database
        • Create a gripper
        • Import gripper from DXF
    • Troubleshooting
  • Fold CAM
    • Create fold data
    • The Fold view
    • Editing Fold data
      • Edit a bend
      • Edit a side/section
      • Change the sequence
      • Edit the blank-holders
      • Edit the gauging
      • Edit the blades
      • Edit the loading
      • Edit the unloading
    • Tool inventory
    • Advanced
      • Custom air-gap tables
      • Manual bend completion
      • Required flange length
  • Settings
    • Drawing
      • Layers
      • Dimensions
      • View
    • Bend CAM
      • Machine defaults
      • Bend outputs
      • Bend view
      • Bend cell
    • Cut CAM
      • Layout
        • Nest settings
        • Sheet
        • Sheet handling
        • Skeleton cuts
        • Work support
      • Laser CAM
        • Sequence
      • Cut outputs
      • Cut view
    • Panel bending
      • Defaults
      • ZBW carriers
      • Outputs
    • Reports
      • Item defaults
    • Import/Export
    • Environment
  • Database
    • Materials
    • Machines
    • Bend tools
    • Bend deductions
    • Bend grippers
    • Forms and Components
  • Reports
    • Report designer
    • Fields, pictures and tables
    • Bands (sub-reports)
    • Labels, bitmaps and shapes
  • Appendix
    • Supported 3D formats
    • Separator sheet DXF
    • Bend tool DXF
    • The Adapt Geometry feature
Fold CAM
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Advanced
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Manual bend completion

Manual bend completion

In certain cases, avoiding collisions requires splitting a bend operation into two steps: a pre-bend followed by subsequent bends, after which the bend is completed. The pre-bend is performed using a standard FZ1 or FZ3 operation up to the defined pre-bend angle, while the post-bend is manually completed with FZ31 manual axis moves.

Pre-bending can be enabled for a bend operation unless it is the last or sole operation on a side. Enabling it splits the bend operation into two bends a Prebend and Post-bend. - The Pre-bend has the same sequence number as the original bend operation. - A Post-bend is added one bend operation after the pre-bend.

In the example images shown below, pre-bending is enabled for Bend 1 and Bend 3 is the newly added post-bend.

The prebend angle can be adjusted using the Prebend text box. The angle in the text box is the external angle of the bend.

BendSplitting

After enabling Pre-bending, the newly added bend should be completed manually by selecting the Manual Steps button and adding manual axis (FZ31) moves.

  • Navigate to the post-bend panel.

  • Use the Add After combo box to specify the bend after which post-bend is performed.

  • Select the Manual Steps button to display the Manual Steps panel.

  • Add manual axis (FZ31) moves.

ManualStep

Manual Steps panel

Manual steps can be managed in the manual steps panel.

  • Use Add to insert a new manual step.

  • Use Remove- to delete an existing step.

  • The Steps list shows all the manual steps of the selected post-bend, where each step represents the relative movement of a particular axis during this step.

DetailedManual

In each manual step, the following parameters can be configured:

  • Machine Axis: Selects the axis to be moved.

  • Position: The initial position of this axis at the start of this step.

  • Final Position: Specifies the final position of the selected axis at the end of this step.

  • Wait Time: Sets a pause duration (in milliseconds) before the next step is executed.

  • Final Angle: Shows the bend angle at the the end of the current step.

Contents

  • Manual Steps panel
Custom air-gap tables Required flange length

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